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HELICAL SPRINGS

Helical springs for stamping and industry.

Stamping springs, also called die springs or colored springs, have a rectangular wire section. They are manufactured according to the ISO 10243 standard. Likewise, this same standard also defines four series of springs that, being of the same dimensions and therefore interchangeable, offer us load values ​​from lower to higher. These four series are identified by colors (Green, Blue, Red and Yellow), to simplify their selection.

It should be noted that, within the family of rectangular section springs, there is a fifth, a sixth and even a seventh super-strong series that, while preserving the dimensions of the other four series, offer much higher load values ​​than those of the strongest series of the first four indicated in the previous paragraph. Likewise, there is an extra light series (purple) whose charge value is even lower than any of the others.

All springs are made of steel alloy wire (Cr-V/Cr-Si). This type of thread is especially suitable to resist against impacts and deformations. In addition, due to its quality, it can work in conditions of high temperatures up to 180ºC and low temperatures up to -30ºC. The springs are subjected to heat treatments and a "shot peened" process, as well as being preloaded. With all this, it is possible to reduce tensions and achieve high fatigue limits.

Rectangular section colored springs

Within the family of rectangular section stamping springs there are therefore eight series, each one with a higher level of rigidity than the previous one:

 

SERIE LOAD DEFLECTION FOR LONG LIFE MAX. RECOMMENDED DEFLECTION
SZ-8005 EXTRA LIGHT 35% 50%
SZ-8010 LIGHT 30% 40%
SZ-8020 MEDIUM 25% 37,5%
SZ-8030 HEAVY 20% 30%
SZ-8040 EXTRA HEAVY 17% 25%
SZ-8045 SUPER HEAVY 10% 15%
SZ-8047 DOUBLE EXTRA HEAVY CONSULT CONSULT
SZ-8049 DOUBLE EXTRA EXTRA HEAVY CONSULT CONSULT

 

Recommendations for use:

  • Select the longest possible spring with the lowest possible force, resulting in a smaller ammount of work.

  • Preload the spring; at least a 5% of its length with a 2 mm minimum.

  • Prevent total deflection from being greater from the maximum recommended.

In the following links you can view and download the catalogs of each spring, as well as the description of the cotas:

Description of spring measures

 

Standard measures   
Helical spring purple SZ-8005 Helical spring green SZ-8010 Helical spring blue SZ-8020
Helical spring red SZ-8030 Helical spring yellow SZ-8040 Helical spring gold SZ-8045
Helical spring black SZ-8047 Helical spring double black doble SZ-8049

Information

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